Applications

NOx Reduction with SCR Catalysts

Selective catalytic reduction turns NOx into N₂ and water — the catalyst geometry follows the dust, the chemistry follows the gas.

How SCR removes NOx

Selective catalytic reduction (SCR) converts nitrogen oxides to nitrogen and water in the presence of a reducing agent — typically ammonia — over a catalyst. The catalyst lowers the temperature at which the reaction proceeds to a practical operating window: V-Mo-Ti oxide systems work across roughly150–420°C. Two process routes exist in practice: high-dust SCR, where the reactor sits upstream of the dust collector and the catalyst faces raw flue gas; and tail-end SCR, where the catalyst sees clean gas. The route — not the chemistry — decides which catalyst geometry you need.

Plate vs honeycomb — the geometry decision

Plate-type SCR

Large pitch and open area for high-dust flue gas: power, cement, alumina — resists plugging and abrasion.

Honeycomb SCR

High specific surface in a compact volume — for low-dust or tail-end positions and tight layouts.

V-Mo-Ti chemistry

Vanadium-based oxide system with molybdenum promoter — the industrial standard for dust-laden NOx streams.

Selection checklist

Dust loadinghigh-dust positions call for plate-type SCR with large pitch and open area; low-dust positions allow honeycomb.
Temperature windowcatalyst activity is windowed; the reactor position in the process decides the temperature the catalyst sees.
Gas compositionSO₂ concentration and alkali metals in the dust affect catalyst formulation and lifetime.
Space constraintshoneycomb packs more active surface per volume; plate systems are more forgiving to dust.
Emission targetChina's ultra-low-emission standards per industry set the removal-efficiency bar.

Technical background: SCR DeNOx knowledge guide in our knowledge center.

Where our catalysts run

Dust decides geometry, chemistry decides the window

Send NOx inlet concentration, temperature, dust loading and SO₂ — we recommend the catalyst type and reactor position.