CO Oxidation Catalysts
Carbon Monoxide Oxidation Catalyst
Honeycomb-supported catalysts that promote the oxidation of carbon monoxide to CO₂ at elevated temperature, applied to sintering machines, waste incinerators, industrial boilers and furnaces.
Overview
The CO oxidation catalyst uses a honeycomb ceramic (or activated alumina) substrate with a washcoat and precious-metal / oxide active system. It accelerates the reaction 2CO + O₂ → 2CO₂ so CO is removed before the gas is discharged. Active components can involve Pt, Pd, Rh, Zr and Ce; the formulation is selected from the actual gas conditions.
Technical Data
| Parameter | Value |
|---|---|
| Operating temperature | 150–600°C |
| Conversion | up to ≥95% * |
| Design space velocity | 10,000–15,000 h⁻¹ |
| Substrate | Cordierite honeycomb / activated alumina |
| Thermal shock resistance | up to 800°C * |
Values shown are manufacturer specifications or typical values unless marked (*). Parameters marked (*) are reproduced from source documentation and may contain unit or OCR ambiguities — they are reference values only and must be confirmed against the current product specification before use in engineering design. Design values are confirmed per project after operating conditions are reviewed. Please contact us for current data sheets.
Key Features
- SO₂ resistance
- Water resistance
- Alkali / alkaline-earth resistance
- Low CO light-off temperature
- Wide operating temperature range
- High conversion
- Long service life
Typical Applications
- Sintering machines
- Coke ovens and pellet plants
- Industrial furnaces
- Medical waste incinerators
- Industrial boilers
- Internal combustion exhaust (where applicable)
Application Limits & Conditions
Data to Provide for a Quotation
To receive a material recommendation and quotation, please share your operating conditions:
- Gas flow rate (Nm³/h) and inlet / target outlet concentration
- Gas composition and main pollutant components
- Operating temperature and humidity
- SO₂ and dust concentration (where applicable)
- Existing reactor dimensions and current catalyst / adsorbent type
- Required service life and any special requirements
FAQ
Frequently Asked Questions
What CO conversion has been achieved in field tests?
Documented field tests include a sintering machine where CO dropped from 1,499 ppm to 18 ppm (2022-08-23) and a medical waste incinerator where CO fell from 11,224.2 mg/Nm³ to 16.2 mg/Nm³ (2023-03-20). See our case studies for details.
Does the catalyst tolerate SO₂ and water vapor?
The formulation is designed for SO₂ and water resistance, but the acceptable limits depend on concentration and temperature. Provide your gas composition for evaluation.
What substrates are available?
Cordierite honeycomb and activated alumina. The choice depends on temperature, thermal shock and mechanical requirements.
Discuss this product for your gas conditions
Send us your operating conditions — we will confirm applicability and return a material recommendation.